KN95/N95 Surgical Mask Production Meltblown Nonwoven Machine
This equipment is a fully automatic three-dimensional folding mask integrated machine.
Only one worker is needed for the entire process from feeding to finished product.
Automatically wear the nose bridge and weld the elastic band.Using ultrasonic technology to weld 3 to 5 layers of PP non-woven fabric, melt-blown fabric, activated carbon and filter materials.
It is an all-in-one fully automatic folding mask production line for welding, folding, edge sealing, rolling and cutting nonwoven fabrics. It can process 3M 9001/9002 and other folding masks.
Depending on the raw materials used, the masks produced can meet different standards such as FFP1 / FFP2 / KN95.
Power: 6000W
Control method: PLC
Power requirement: AC 380V 50/60hz
Description:
Equipment Details Diagram:
1.Feeding Device
Adopt active unreeling, automatically unreeling according to the position of tension roller.
2.Nose bridge welding
Nose bridge welding module: Including nose bridge unreeling, nose bridge
leveling, fixed-length conveying, cut, welding.
Fabric composite seam-weld: Adopt ultrasonic welding head and steel welding; the roller depth of parallelism and positional accuracy is adjustable, welding system has a cooling function.
3.Earloop welding
Adopt ear band (not headset), entire fabric feeding, after the control of drive and tension, fixed length cutting, adjustable length of the ear band, using ultrasonic welding
4.Molding machine
The molding machine includes folding unit, cutting unit, welding unit and puller drive unit.
Folding unit: Adopt adjustable triangle plate, height and angle can be adjusted to ensure that the mask is folded and neutral.
Cutting unit: knife pad, pressure can be adjusted; materials: high-speed steel.
Molding welding unit: Using ultrasonic welding, the welding is firm and the pattern is clear; the pressure of the welding system is adjustable, it has a cooling device, and the technical parameters are adjustable.
Puller drive unit: The servo motor is used to control the main driving roller to drive the cloth, which runs smoothly and the pressure is precisely adjustable.
Functions and features
1 High stability, low failure rate, beautiful and solid without rust.
2 Computer PLC programming control, servo drive, high degree of automation.
3 Photoelectric (optical fiber) detection of raw materials to avoid errors and reduce waste.
4 Fully automated production, including automatic delivery of raw materials; automatic delivery, cutting of nose bridge strips, welding of mask edges, folding, ultrasonic fusion, forming and cutting, etc.
Machine Production process
Material processing parameters
Mask description
Machine Drawings
Only one worker is needed for the entire process from feeding to finished product.
Automatically wear the nose bridge and weld the elastic band.Using ultrasonic technology to weld 3 to 5 layers of PP non-woven fabric, melt-blown fabric, activated carbon and filter materials.
It is an all-in-one fully automatic folding mask production line for welding, folding, edge sealing, rolling and cutting nonwoven fabrics. It can process 3M 9001/9002 and other folding masks.
Depending on the raw materials used, the masks produced can meet different standards such as FFP1 / FFP2 / KN95.
Power: 6000W
Control method: PLC
Power requirement: AC 380V 50/60hz
Description:
| Product Name | KN95 Fully Automatic Mask Machine Production Line |
| Machine size | 8700(L)x1600(W)x2200(H)mm |
| Voltage | 220V |
| Production capacity | 40-60pcs/min |
| Power Consumption | 6KW |
Equipment Details Diagram:
1.Feeding Device
Adopt active unreeling, automatically unreeling according to the position of tension roller.
2.Nose bridge welding
Nose bridge welding module: Including nose bridge unreeling, nose bridge
leveling, fixed-length conveying, cut, welding.
Fabric composite seam-weld: Adopt ultrasonic welding head and steel welding; the roller depth of parallelism and positional accuracy is adjustable, welding system has a cooling function.
3.Earloop welding
Adopt ear band (not headset), entire fabric feeding, after the control of drive and tension, fixed length cutting, adjustable length of the ear band, using ultrasonic welding
4.Molding machine
The molding machine includes folding unit, cutting unit, welding unit and puller drive unit.
Folding unit: Adopt adjustable triangle plate, height and angle can be adjusted to ensure that the mask is folded and neutral.
Cutting unit: knife pad, pressure can be adjusted; materials: high-speed steel.
Molding welding unit: Using ultrasonic welding, the welding is firm and the pattern is clear; the pressure of the welding system is adjustable, it has a cooling device, and the technical parameters are adjustable.
Puller drive unit: The servo motor is used to control the main driving roller to drive the cloth, which runs smoothly and the pressure is precisely adjustable.
Functions and features
1 High stability, low failure rate, beautiful and solid without rust.
2 Computer PLC programming control, servo drive, high degree of automation.
3 Photoelectric (optical fiber) detection of raw materials to avoid errors and reduce waste.
4 Fully automated production, including automatic delivery of raw materials; automatic delivery, cutting of nose bridge strips, welding of mask edges, folding, ultrasonic fusion, forming and cutting, etc.
Machine Production process
Material processing parameters
| Speed | 40-60 pcs / min |
| PP non-woven fabric size | 260mm width * 50g; reel length 600mm |
| Filter size | 260mm wide * 40g; reel length 600mm |
| Welding fabric size | 260mm width * 50g; reel length 600mm |
| Non-woven fabric size | 260mm wide * 30g; reel length 600mm |
| Ear line size | 3-5mm width |
| Nose bridge strip | Double core metal strip 5mm |
| Power | 220V 50Hz,8.5KW |
| Air pressure | 0.6-0.8 MPa |
Mask description
Machine Drawings
Warehouse:
Packing:
Packing: